Production Capacity
๐๏ธ Factory Tour
Take a visual tour of our state-of-the-art manufacturing facility in Sialkot, Pakistan โ where every piece of premium activewear is crafted with precision.



At Zipzone International, we combine precision manufacturing with scalable production infrastructure to deliver premium activewear, team uniforms, and performance apparel โ on time, at volume, and to specification.
๐๏ธ Manufacturing Overview
Our vertically integrated facility is purpose-built for high-performance sportswear and athleisure. We support Private Label, OEM, and ODM production models, giving brands full flexibility from concept to finished product.
| Capability | Details |
|---|---|
| Monthly Output | 5,000 โ 15,000+ units/month (scalable) |
| Minimum Order Quantity (MOQ) | From 50 units per style/colorway |
| Lead Time | 15โ30 days (standard) | 7โ14 days (rush, subject to capacity) |
| Sample Lead Time | 5โ10 business days |
| Quality Control | In-line and end-of-line inspection at every stage |
๐ Product Categories We Manufacture
- Performance T-Shirts โ Cotton, polyester, cotton-poly blends; sublimation & screen print ready
- Polo Shirts โ Piquรฉ knit, moisture-wicking, custom embroidery & logo placement
- Hoodies & Sweatshirts โ Fleece (280gsm+), zip-up, pullover, minimalist & branded styles
- Tracksuits & Jogger Sets โ Full matching sets, side-stripe designs, cotton-poly & polyester blends
- Soccer Uniforms & Team Kits โ Jersey + shorts sets, sublimation printing, number/name customization
- Yoga Pants & Leggings โ High-waist, flare, cropped; 4-way stretch performance fabric
- Sports Bras โ High-support, racerback, compression-fit styles
- Windbreakers & Lightweight Jackets โ Water-resistant, packable, men's & women's cuts
- Swimwear โ Chlorine-resistant one-piece, swim shorts, performance-grade fabrics
- Vests & Tank Tops โ Sleeveless performance styles, racerback, unisex cuts
- Training Shorts โ Men's & women's performance fit, moisture management
- Fitness Gloves โ Pro-grip, palm padding, wrist support
๐จ Customization Capabilities
- Sublimation Printing โ All-over, full-color, photographic-quality prints
- Screen Printing โ Spot colors, multi-layer, high-opacity on dark fabrics
- Embroidery โ Logo, chest badge, sleeve & cap embroidery
- Heat Transfer & DTF โ Detailed graphics, names, numbers
- Custom Dye & Color Matching โ Pantone-matched colorways per client spec
- Cut & Sew โ Fully custom patterns, panels, and silhouettes
- Private Label Branding โ Custom woven labels, hang tags, barcode-ready packaging
๐งต Fabric & Material Expertise
- 100% Cotton & Cotton-Polyester Blends (180gsm โ 320gsm)
- Performance Polyester โ Moisture-wicking, quick-dry, anti-odor
- 4-Way Stretch Spandex/Lycra blends for yoga & compression wear
- Chlorine-resistant fabrics for swimwear
- Fleece (French terry, polar, brushed) for hoodies & sweatshirts
- Piquรฉ knit for polo shirts
- Ripstop & water-resistant shell fabrics for outerwear
๐ฆ Packaging & Retail Readiness
- Retail-ready hang tags with brand logo & care instructions
- Barcode-ready poly bags and folded packaging
- Custom box packaging for premium/gift sets
- Bulk export packaging for wholesale & B2B orders
- Compliance labeling for US, UK, and EU markets
๐ Markets We Serve
Zipzone International supplies to brands, sports clubs, gyms, schools, and wholesale buyers across:
- ๐บ๐ธ United States
- ๐ฌ๐ง United Kingdom
- ๐ช๐บ European Union
- ๐ฆ๐บ Australia & New Zealand
- ๐จ๐ฆ Canada
- Middle East & GCC
๐ค OEM / ODM / Private Label Services
| Service | Description |
|---|---|
| OEM | Manufacture to your exact design specs and tech packs |
| ODM | Choose from our existing designs; customize colors, logos & labels |
| Private Label | Your brand on our proven product base โ fast to market |
| Full Package | Design โ Sampling โ Production โ Packaging โ Export |
โ Quality Assurance
- ISO-aligned quality management processes
- Fabric shrinkage, colorfastness, and tensile strength testing
- Seam strength and stitching density inspection
- Pre-shipment AQL inspection available
- Compliance with OEKO-TEXยฎ and REACH standards (on request)
๐ฉ Request a Sample or Production Quote
Ready to scale your activewear brand or outfit your team? Reach out directly โ we respond fast.
| Channel | Details |
|---|---|
| ๐ง Email | shabaz@zipzone-intl.com |
| ๐ฌ WhatsApp | +92-309-6232362 |
| ๐ Website | zipzone-intl.com |
We typically respond within 24 hours. For urgent inquiries, WhatsApp is the fastest channel.