Production Capacity

๐Ÿ—๏ธ Factory Tour

Take a visual tour of our state-of-the-art manufacturing facility in Sialkot, Pakistan โ€” where every piece of premium activewear is crafted with precision.

Zipzone International factory floor - sewing and production
Zipzone International fabric cutting and quality control
Zipzone International packaging and dispatch

At Zipzone International, we combine precision manufacturing with scalable production infrastructure to deliver premium activewear, team uniforms, and performance apparel โ€” on time, at volume, and to specification.


๐Ÿ—๏ธ Manufacturing Overview

Our vertically integrated facility is purpose-built for high-performance sportswear and athleisure. We support Private Label, OEM, and ODM production models, giving brands full flexibility from concept to finished product.

Capability Details
Monthly Output 5,000 โ€“ 15,000+ units/month (scalable)
Minimum Order Quantity (MOQ) From 50 units per style/colorway
Lead Time 15โ€“30 days (standard) | 7โ€“14 days (rush, subject to capacity)
Sample Lead Time 5โ€“10 business days
Quality Control In-line and end-of-line inspection at every stage

๐Ÿ‘• Product Categories We Manufacture

  • Performance T-Shirts โ€“ Cotton, polyester, cotton-poly blends; sublimation & screen print ready
  • Polo Shirts โ€“ Piquรฉ knit, moisture-wicking, custom embroidery & logo placement
  • Hoodies & Sweatshirts โ€“ Fleece (280gsm+), zip-up, pullover, minimalist & branded styles
  • Tracksuits & Jogger Sets โ€“ Full matching sets, side-stripe designs, cotton-poly & polyester blends
  • Soccer Uniforms & Team Kits โ€“ Jersey + shorts sets, sublimation printing, number/name customization
  • Yoga Pants & Leggings โ€“ High-waist, flare, cropped; 4-way stretch performance fabric
  • Sports Bras โ€“ High-support, racerback, compression-fit styles
  • Windbreakers & Lightweight Jackets โ€“ Water-resistant, packable, men's & women's cuts
  • Swimwear โ€“ Chlorine-resistant one-piece, swim shorts, performance-grade fabrics
  • Vests & Tank Tops โ€“ Sleeveless performance styles, racerback, unisex cuts
  • Training Shorts โ€“ Men's & women's performance fit, moisture management
  • Fitness Gloves โ€“ Pro-grip, palm padding, wrist support

๐ŸŽจ Customization Capabilities

  • Sublimation Printing โ€“ All-over, full-color, photographic-quality prints
  • Screen Printing โ€“ Spot colors, multi-layer, high-opacity on dark fabrics
  • Embroidery โ€“ Logo, chest badge, sleeve & cap embroidery
  • Heat Transfer & DTF โ€“ Detailed graphics, names, numbers
  • Custom Dye & Color Matching โ€“ Pantone-matched colorways per client spec
  • Cut & Sew โ€“ Fully custom patterns, panels, and silhouettes
  • Private Label Branding โ€“ Custom woven labels, hang tags, barcode-ready packaging

๐Ÿงต Fabric & Material Expertise

  • 100% Cotton & Cotton-Polyester Blends (180gsm โ€“ 320gsm)
  • Performance Polyester โ€“ Moisture-wicking, quick-dry, anti-odor
  • 4-Way Stretch Spandex/Lycra blends for yoga & compression wear
  • Chlorine-resistant fabrics for swimwear
  • Fleece (French terry, polar, brushed) for hoodies & sweatshirts
  • Piquรฉ knit for polo shirts
  • Ripstop & water-resistant shell fabrics for outerwear

๐Ÿ“ฆ Packaging & Retail Readiness

  • Retail-ready hang tags with brand logo & care instructions
  • Barcode-ready poly bags and folded packaging
  • Custom box packaging for premium/gift sets
  • Bulk export packaging for wholesale & B2B orders
  • Compliance labeling for US, UK, and EU markets

๐ŸŒ Markets We Serve

Zipzone International supplies to brands, sports clubs, gyms, schools, and wholesale buyers across:

  • ๐Ÿ‡บ๐Ÿ‡ธ United States
  • ๐Ÿ‡ฌ๐Ÿ‡ง United Kingdom
  • ๐Ÿ‡ช๐Ÿ‡บ European Union
  • ๐Ÿ‡ฆ๐Ÿ‡บ Australia & New Zealand
  • ๐Ÿ‡จ๐Ÿ‡ฆ Canada
  • Middle East & GCC

๐Ÿค OEM / ODM / Private Label Services

Service Description
OEM Manufacture to your exact design specs and tech packs
ODM Choose from our existing designs; customize colors, logos & labels
Private Label Your brand on our proven product base โ€” fast to market
Full Package Design โ†’ Sampling โ†’ Production โ†’ Packaging โ†’ Export

โœ… Quality Assurance

  • ISO-aligned quality management processes
  • Fabric shrinkage, colorfastness, and tensile strength testing
  • Seam strength and stitching density inspection
  • Pre-shipment AQL inspection available
  • Compliance with OEKO-TEXยฎ and REACH standards (on request)

๐Ÿ“ฉ Request a Sample or Production Quote

Ready to scale your activewear brand or outfit your team? Reach out directly โ€” we respond fast.

Channel Details
๐Ÿ“ง Email shabaz@zipzone-intl.com
๐Ÿ’ฌ WhatsApp +92-309-6232362
๐ŸŒ Website zipzone-intl.com

We typically respond within 24 hours. For urgent inquiries, WhatsApp is the fastest channel.