Manufacturing Flow
Our Manufacturing Flow
From premium raw materials to retail-ready activewear — every stitch engineered for performance. Explore how each product family is crafted at Zipzone International.
Tracksuits & Athletic Sets
Our tracksuits are crafted from 100% polyester fleece and cotton-polyester blends, engineered for durability and athletic performance. Each set — jacket and pants — is precision-cut and assembled with reinforced seams, side stripe detailing, and custom branding options including embroidery and sublimation print.
Hoodies & Sweatshirts
Premium 280gsm cotton-polyester fleece forms the foundation of our hoodies and sweatshirts. Panels are cut with precision, assembled using industrial overlock machines, and finished with drawstrings, ribbed cuffs, and kangaroo pockets. Available in zip-up and pullover styles with full custom logo options.
Soccer Jerseys & Team Uniforms
100% polyester mesh fabric is sublimation-printed with custom team colors, logos, and player numbers before precision cutting. Jersey and shorts panels are assembled with high-speed sewing, finished with elastic waistbands and mesh ventilation zones, then inspected as complete kit sets before dispatch.
Polo Shirts & Performance T-Shirts
Crafted from 100% cotton and cotton-polyester blends, our polo shirts and performance tees are built for comfort and brand presence. Collar and placket components are prepared separately, then joined with precision stitching. Custom embroidery and screen printing are applied before final pressing and retail packaging.
Women's Activewear
Our yoga pants, leggings, and sports bras are engineered from high-stretch polyester-spandex and nylon-spandex blends (up to 25% spandex) for maximum flexibility and moisture management. Flatlock seaming eliminates chafing, while wide waistbands and racerback straps are attached with precision. Each piece undergoes stretch and seam integrity testing before packaging.
Windbreakers & Lightweight Jackets
Our windbreakers and lightweight jackets are constructed from 100% polyester-nylon shells engineered for wind and water resistance. Hood, sleeve, and body panels are precision-cut and joined with sealed seams. Zippers, drawstrings, and elastic cuffs are attached for a performance fit, available for both men and women with full custom branding.
Performance Swimwear
Our swimwear line uses chlorine-resistant 100% polyester and polyester-spandex blends for lasting color and shape retention. Panels for one-piece racerback swimsuits and men's swim shorts are precision-cut and flatlock-seamed to eliminate drag. Elastic waistbands and UV-protection finishing are applied before final quality inspection and retail packaging.
Factory Tour
A visual walkthrough of our facilities — from reception and administration to our design studio, showroom, and logistics operations at Zipzone International.
Ready to Start Your Order?
Whether you need 50 or 5,000 units — Zipzone International delivers premium custom activewear with retail-ready packaging, fast turnaround, and worldwide shipping.
Request a Quote